WoodWorkCalc

Practical guide / CNC & laser

CNC Feeds and Speeds for Acrylic: Avoid Melting and Chipping

Acrylic behaves differently from wood. Heat management, chip clearing, workholding, protective film, and bit geometry all influence whether the edge looks clean or melts back into the cut.

By WoodWorkCalc

No need to know the vocabulary first

A few words, explained

CNC
Computer numerical control: a computer directs a cutting machine.
Workholding
The way you keep a piece securely in place while working on it.
Feed rate
How quickly a cutting tool moves along the material.
RPM
Revolutions per minute: how many full turns a tool makes each minute.

Choose tooling and settings for acrylic

Use the material and tool manufacturer's guidance, then test conservatively. A setting that creates chips and clears them can behave very differently from one that rubs, heats, and melts the edge.

Protect the sheet and hold it flat

Use an appropriate holding method and consider the protective surface where suitable. Avoid a setup that lets a thin sheet chatter, lift, or release near a final cut.

Inspect the chips and edge after each change

Watch for melting, welding, chipping, chatter, and surface scratches. Change one variable at a time and document the successful combination for that exact acrylic and bit.

Shop 101

Apply this reference to your project

Use your own project measurements and record how the result affects the material, setup or estimate.

  1. Name the material, dimension, or cost input that affects the decision.
  2. Use the reference and related calculator to check the measurement or estimate.
  3. Test or compare the result before committing final material, time, or client scope.
CheckpointKeep the inputs and result together so you can check or repeat the calculation.
Start the Woodworking 101 foundation →

Try it with your own numbers

Common questions

Why does acrylic melt on a CNC?

Heat can build when the bit rubs instead of making and clearing chips. Bit geometry, feed, RPM, depth, tool condition, and chip clearing all affect the result.

Can I use wood CNC settings for acrylic?

Do not assume so. Acrylic has different heat and chip behavior. Start from material and tooling guidance, then test on matching scrap.

Should I leave protective film on acrylic?

Follow the material supplier's guidance and test the full process. The film can protect surfaces in some operations, but it also changes what is present at the cut.

Keep exploring