Add allowances before optimizing
Parts often need extra length or width for jointing, squaring, snipe removal, and final trimming. Optimize the stock after those allowances are included.
Treat kerf as material
Every saw cut consumes stock. The effect is small on one part and significant across many narrow pieces or sheet-goods layouts.
Plan for the shop, not only the diagram
A mathematically efficient layout still needs to be safe, cuttable, and organized around how the material will be handled at your machines.
Shop 101
Turn this guide into a tested shop decision.
You leave with one documented input, one controlled result, and one clearer next action.
- Name the material, dimension, or cost input that affects the decision.
- Use the guide and calculator to make the assumption visible.
- Test or compare the result before committing final material, time, or client scope.